Rotational Molds

Molds are typically classified in several ways, such as by structure, application, or molding process. In the rotomolding industry, however, molds are primarily categorized based on the material used. Steel molds, which include both carbon steel and stainless steel, are referred to as "iron molds." Aluminum molds, including cast aluminum, aluminum plate, and aluminum molds, are also widely used. Other materials include nickel-copper alloy molds and fiberglass molds. Among these, iron and aluminum molds are the most commonly used in the rolling molding industry.

Rotational Aluminum MoldRotational Aluminum Mold
Rotational Aluminum Mold
The thickness of the aluminum mold is generally about 12 mm, and the overall heating time of the steel mold is short, which can save about 5% of the heating time compared with the steel mold. The service life of the aluminum mold is 5000-10000 times, and the mold can continue to be used after maintenance until the mold is deformed and scrapped.
Rotational Steel MoldRotational Steel Mold
Rotational Steel Mold
The cost of steel molds is relatively low, generally around 50% of the cost of aluminum molds. The thickness of steel molds is typically about 2.5 times that of aluminum molds. Steel molds have a service life of 8,000-10,000 cycles, which is on par with the performance of aluminum molds. The operation of the two mold types is essentially no different, but the sealing bolts on steel molds are relatively more complex to operate.

What is the rotational molding process?

The rotational molding process, also known as rotomolding, is a manufacturing technique used to create hollow, seamless plastic products. It involves a four-step process: molding, heating, cooling, and ejection. First, a pre-measured amount of plastic powder is placed inside a mold, which is then closed and secured. The mold is then rotated on two axes while being heated, causing the plastic to adhere to the mold's inner surface. Once the plastic has cured, the mold is cooled, and the final product is removed. This process is known for its versatility, as it can be used to create a wide range of products, from kayaks and storage containers to furniture and playground equipment. Additionally, rotational molding is a cost-effective option for producing large, hollow parts, as it requires less labor and equipment than other manufacturing methods.